We have extended expertise in manufacturing of spiral bevel gears and we partner with Spiral Bevel Co. on manufacturing of variable ratio racks, worm face gears, worm gears, Globoidal gear, and spiral bevel ZAKgears.
Spiral Bevel Co is using well advanced Direct Digital Simulation (DDS) modeling method for manufacturing of spiral bevel gears. With help of DDS software Spiral Bevel Co is producing high accuracy bevel gears. The critical 3-dimensional tooth geometry is calculated on special spiral bevel software and then the gear design is examined on the Tooth Contact Analysis (TCA) software.
TCA is traditionally very critical for the final quality of spiral bevel gears. Because we use the new method for gear design and for gear manufacturing we also use new methods for spiral bevel gear tooth contact simulation. Our spiral bevel gear tooth contact simulation software allows testing the gears before the gears are machined.
We also inspect the existing gears and correct the tooth contact. We can correct the existing gear or we can make a replacement spiral bevel gear that runs quieter and longer because of the corrections of the tooth contact.
Spiral Bevel Co manufactures replacement spiral bevel gears and pinions that can mesh correctly with the existing gears. We do not need to manufacture entire gear set. If the gear is still o.k. we just make a replacement pinion that will perfectly mesh with the original gear.